The estimation of losses of working time in production systems and work stability of automatic lines in the field of woodworking
DOI:
https://doi.org/10.36930/42214702Keywords:
automated production systems, additional losses of working time; stability parameter; simulation modeling; structural-parametric optimization.Abstract
The paper analyzes a new method of calculating additional losses of working time in sequential layout systems, considers the problem of applying modern methods of calculating automated production systems to improve the efficiency of woodworking enterprises. The influence of stochastic factors on the stability of technological operations is analyzed. Additional imposed losses of working time significantly reduce the efficiency of production systems as a whole. In the woodworking industry, technological operations have little stability, so the imposition of loss of working time is particularly pronounced. The actual performance of automated lines is significantly reduced. Improving the productivity of technological lines is performed by developing optimal equipment layout schemes, structural and parametric optimization. An important task is to calculate the component costs of the production process and losses of working time in order to improve production efficiency and manufacture quality products. Existing methods for estimating the imposition of loss of working time are approximate and suitable only for production systems with the same sites. In the case of a large number of consecutive production sites with different nominal productivity, an approximate estimate of the loss of working time is performed using the appropriate calculations used for the two sites. In subsequent calculations, a conditional section is created, which interacts with the next section, the parameters of the new section are calculated and so the calculation is carried out to the end of the production line. For complex production systems, simulation of line operation is performed.
References
Dudyuk D.L., Zagvoyska l.D., Maksymiv V.M., Soroka L.Ya. (1992): Elementy teoriyi avtomatychnykh liniy [Elements of the theory of automatic lines]. Textbook. – Kyiv. – 192 p., (in Ukrainian).
Dudyuk D.L., Maksymiv V.M., Soroka L.Ya., Orikhovsky R.Ya. et al. (1996): Imitatsiyne modelyuvannya hnuchkykh avtomatyzovanykh liniy u lisovyrobnychomu kompleksi [Simulation modeling of flexible automated lines in the forestry complex]. Monograph. – Kyiv. – 140 p., (in Ukrainian).
Williams, D.I. Manufacturing systems: an introduction to the technologies. - Open University Press Milton Keynes, England, 1988. - 208 p.
Orikhovskyy R.Ya., Gayda S.V. (2020) : Вплив різних параметрів стабільності виробничих діль-ниць на ефективність функціонування деревообробного виробництва / Vplyv riznykh parametriv stabilʹnosti vyrobnychykh dilʹnytsʹ na efektyvnistʹ funktsionuvannya derevoobrobnoho vyrobnytstva [The influence of different parameters of stability of production sites on the efficiency of functioning of woodworking production]. Forestry, Forest, Paper and Woodworking Industry 46:49-53 (in Ukrainian). doi: https://doi.org/10.36930/42204605
Gayda S.V., Kshyvetskyy B.Ya., Voytovych I.G., Prokopovych B.V. (2002): Тлумачний словник з деревооброблення / Tlumachnyy slovnyk z derevoobroblennya [Explanatory dictionary from Woodworking]. Lviv: UNFU. – 280 p. (in Ukrainian).
Gayda S.V. (1998): Гнучкі автоматизовані виробництва та робототехніка в деревообробленні: Основи робототехніки / Hnuchki avtomatyzovani vyrobnytstva ta robototekhnika v derevoobroblenni [Flexible manufacturing system and robots technology in the Woodworking. Vol.2: Fundamentals of robots technolo-gy]. Lviv: – 144 p
Gayda S.V., Bilyy Ya.M. (2019): Дослідження технологічних процесів виготовлення ліжок двос-пальних різних конструкцій / Doslidzhennya tekhnolohichnykh protsesiv vyhotovlennya lizhok dvospalʹnykh riznykh konstruktsiy [A investigation of technological processes of making beds of double different designs]. Forestry, Forest, Paper and Woodworking Industry 45:21-31 (in Ukrainian). doi: https://doi.org/10.36930/42194504
Gayda S.V. (2017): Використання нечітких експертних систем для підтримки прийняття рішень в процесі сортування вживаної деревини / Vykorystannya nechitkykh ekspertnykh system dlya pidtrymky pryynyattya rishenʹ v protsesi sortuvannya vzhyvanoyi derevyny [Using fuzzy expert systems for decision sup-port in the process of post-consumer wood sorting]. Forestry, Forest, Paper and Woodworking Industry 43:5-20 (in Ukrainian). doi: https://doi.org/10.36930/42174301
Gayda, S.V. (2007): Дослідження концентрації операцій у сучасному меблевому виробництві / Doslidzhennya kontsentratsiyi operatsiy u suchasnomu meblevomu vyrobnytstvi [Research of concentration of operations is in modern furniture Productsion]. Forestry, Forest, Paper and Woodworking Industry 33:73-79 (in Ukr.).
Gayda S.V. (2020) : Аналіз конструкцій та технологій виготовлення сучасних меблевих фасадів / Analiz konstruktsiy ta tekhnolohiy vyhotovlennya suchasnykh meblevykh fasadiv [Analysis of structures and technologies of manufacture of modern furniture facades]. Forestry, Forest, Paper and Woodworking Industry 46:54-64 (in Ukrainian). doi: https://doi.org/10.36930/42204606
Gayda S.V., Petryshak I.V., Somar G.V. (2020) : Дослідження впливу породи та режимів шліфу-вання на питому продуктивність шліфувальної шкурки / Doslidzhennya vplyvu porody ta rezhymiv shlifuvannya na pytomu produktyvnistʹ shlifuvalʹnoyi shkurky [Study of the influence of breed and grinding modes on the specific productivity of grinding skin]. Forestry, Forest, Paper and Woodworking Industry 46:5-15 (in Ukrainian). doi: https://doi.org/10.36930/42204601
Gayda S.V., Voytovych I.G., Orikhovskyy R.Ya. (2020) : Дослідження технологічних процесів виготовлення ніжок столів обідніх різних конструкцій / Doslidzhennya tekhnolohichnykh protsesiv vyhotovlennya nizhok stoliv obidnikh riznykh konstruktsiy [Research of technological processes of production of legs of tables of various designs]. Forestry, Forest, Paper and Woodworking Industry 46:36-49 (in Ukrainian). doi: https://doi.org/10.36930/42204604
Gayda S.V., Grytsak S.A. (2020) : Порівняльний аналіз фізико-механічних характеристик гнутих елементів із різних порід дерев / Porivnyalʹnyy analiz fizyko-mekhanichnykh kharakterystyk hnutykh elementiv iz riznykh porid derev [Comparative analysis of physical and mechanical characteristics of bent elements from different tree species]. Forestry, Forest, Paper and Woodworking Industry 46:16-27 (in Ukrainian). doi: https://doi.org/10.36930/42204602
Gayda, S.V., Kiyko O.A. [2020]: Determining the regime parameters for the surface cleaning of post-consumer wood by a needle milling tool. Eastern-European Journal of Enterprise Technologies, 5 [1 [107]], 89–97. doi: https://doi.org/10.15587/1729-4061.2020.212484.
Gayda, S.V., Kiyko O.A. [2020]: The investigation of properties of blockboards made of post-consumer wood. Poznan : Drewno, 63 [206], 77-102. doi: https://doi.org/10.12841/wood.1644-3985.352.10.
Gayda S.V. (2011). Recycled of post-consumer wood is for the production of particleboard in Ukraine / Proceedings of the XXI International symposium Adhesives in Woodworking Industry (Slovakia, Zvolen Juve 29 – July 01. 2011). TU Zvolen. – P. 108-121.
Gayda S.V. (2013). Techniques for utilization of post-consumer wood in the production of fuel pellets and briquettes. Proceedings of the XXI International symposium Adhesives in Woodworking Industry (Slo-vakia, Zvolen Juve 23-26. 2013). TU Zvolen, 119-130.
Gayda S.V. (2013). Розроблення технології виробництва паливних гранул на основі енергетично-го потенціалу вживаної деревини [Development of technology for the production of fuel pellets based on the energy potential of used wood]. Scientific Bulletin of UNFU 23.14:83-93. (in Ukrainian).
Gayda S.V. (2016). Технологічні підходи до поверхневого очищення вживаної деревини голко-фрезерним інструментом / Tekhnolohichni pidkhody do poverkhnevoho ochyshchennya vzhyvanoyi derevyny holkofrezernym instrumentom [Technological approaches to cleaning of surface of post-consumer wood of needle-milling tools]. Bulletin of KhNTUA 178:3-11(in Ukrainian).
Gayda S.V. (2014). Teoreticheskoye obosnovaniye podkhoda po prognozirovaniyu prochnosti drevesnostruzhechnykh plit iz vtorichno ispol'zuyemoy drevesiny [The theoretical rationale for the approach on the prediction the strength of particleboard from recycled wood]. Actual problems of forest complex 38:212-216 (in Russian).
Gayda S.V. (2004). Інтегровані технології меблевого виробництва [Integrated technologies of furniture production]. Scientific Bulletin of UNFU 14.4:118-121. (in Ukrainian).
Gayda S.V. (2015). Modeling properties of blockboards made of post-consumer wood on the basis of the finite element method. Forestry, Forest, Paper and Woodworking Industry, 41, 39-49. https://doi.org/10.36930/42154106
Gayda S.V. (2016). Research on physical and mechanical characteristics of front blockboards made from post-consumer wood [Дослідження фізико-механічних характеристик фасадних столярних плит із вживаної деревини]. Forestry, Forest, Paper and Woodworking Industry 42: 33-50.
Gayda S.V. (2003). Гнучкі виробничі модулі для виготовлення ґратчастих меблевих виробів [Flexible production modules for the production of lattice furniture products]. Scientific Bulletin of UNFU 13.2:120-122. (in Ukrainian).
Gayda S.V. (2018). A investigation and analysis of characteristics of solid furniture boards made of post-consumer wood. Forestry, Forest, Paper and Woodworking Industry, 44, 15-25. https://doi.org/10.36930/42184402 (in Ukrainian).
Gayda S.V. (2018). Технологія МДФ-фасадів / Tekhnolohiyi MDF-Fasadiv [MDF Facade Technologies]. Forestry, Forest, Paper and Woodworking Industry 44:70-83 (in Ukrainian). doi: https://doi.org/10.36930/42184410
Gayda S.V. (2019). Scientific and technical basis of the use of used wood in woodworking: thesis of the Doctor of Technical Sciences in the specialty 05.23. – Lviv: UNFU. – 465 (in Ukrainian).
Gayda S.V., Bilyy, Ya.M. (2016). The investigation of the shape stability of glued panels made of post-consumer wood. Forestry, Forest, Paper and Woodworking Industry, 42, 69-79. https://doi.org/10.36930/42164211 (in Ukrainian).
Gayda S.V., Kiyko O.A. (2021). Властивості вживаної деревини як визначальний чинник якості меблевих виробів / Vlastyvosti vzhyvanoyi derevyny yak vyznachalʹnyy chynnyk yakosti meblevykh vyrobiv [Properties of used wood as a determining factor in the quality of furniture products]. Scientific Works of the Forestry Academy of Sciences of Ukraine 23:152-162, (in Ukrainian). https://doi.org/10.15421/412135
Gayda S.V., Voytovych I.G. (2017). Durability and stability of elements for beam furniture products made from post-consumer wood are investigated. Bulletin of KhNTUA, 189, 62-70 (in Ukrainian).



